Main Features of WMFM Solution

• Asset tree for organizing hierarchy (customer account, units, plants, assets) and measurement points;
• Registration of equipment by type, with construction;
• characteristics to determine failure frequencies and criticality
• Bearing database for diagnostic support;
• Visualization of assets on geographic maps, in an asset tree and multi-level navigation;
• On-demand and periodic reports on equipment, assets and plant operation;
• WEGsense®: technology to detect incipient mechanical failures;
• WEGsync®: technology for multi-sensor synchronous measurement for structural vibration analysis;
• Customization of tolerances for temperature, global multipoint vibration and spectral band to generate alerts and notifications;
• Daily notifications of assets in alert and/or critical state (via e-mail);
• Backup of parameters of AC drives, soft-starters and intelligent relays;
• Module for analyzing vibration signals, in spectral mode and in the time domain, to perform diagnostics;
• Maintenance module with CMMS (computerized maintenance management system) functionalities for creating and managing management of maintenance orders, execution resources and planning;
• WEGscan application for sensor activation, instantaneous measurements and ODS (Operating Deflection Shape) analysis;
• WEG Digital Notify application integrated with the Maintenance Module to speed up the flow of information to the team;
• Specialist modules with Analytics and Artificial Intelligence for autonomous fault diagnosis;
• Exchange modules for integration (via REST API) of data with other platforms and solutions.

 Advantages and Benefits of the WMFM Solution

• Monitoring of various types of equipment, assets and plants in a single environment;
• Ecosystem in constant development, both hardware and software;
• Solution integrated with WEGscans, dedicated and robust hardware for the acquisition of application data;
• Data processing at the edge and in the cloud, enabling advanced diagnostics;
• Ready-to-use solution, suitable for a wide variety of equipment and assets, just register the WEGscan in the application and use it;
• Enables maintenance management based on the operational condition of the assets;
• Flexible solution available to service providers;
• Technology to enable the reduction of the plant's operational cost (TCO, Total Cost of Ownership);
• Multilanguage solution and available globally.

Structure

WEG Motion Fleet Management is a modular solution, with a flexible, layer-based structure that adapts to customers' needs. Assets.

Assets

WEG Motion Fleet Management allows on-line monitoring of low and medium voltage motors and drives, as well as gearboxes, gearmotors, compressors, pumps and fans/exhausters.

Scan

WEG Scans and Gateways are hardware responsible for data collection and connectivity of assets to the WEG cloud server, which hosts the WEG Motion Fleet Management application. To monitor the motors, the WEG Motor Scan and Gateway Cassia X1000 is applied, the data upload can be via gateway or smartphone. As for the low or medium voltage drives, the data upload is performed by the WEG Drive Scan.

Management Layer

The Management layer of the WEG Motion Fleet Management application receives data from the WEG Scans and allows the exploration of the functionalities present in the solution. Remember that the solution is constantly improving and new features will be frequently incorporated into the solution. Additionally, users can complement their experience with the Specialist and Exchange modules. They can access the system from anywhere via the Internet whenever a subscription plan is available, which is annual.

Diagnóstico e integración

Con las suscripciones activas a la capa de Management de WEG Motion Fleet Management, los usuarios pueden complementar sus experiencias con suscripciones a módulos específicos como WEG Specialist y WEG Exchange.

Modulo Specialist

El módulo de Specialist aplica algoritmos especialmente desarrollados por WEG para el análisis avanzado de datos mediante Machine Learning e Inteligencia Artificial. Estos algoritmos se aplican a los datos recogidos por WEG Scans y generan así información útil, algo esencial para una gestión eficaz de la flota. Como es el caso de WEG Motor Specialist, que cuenta con un submódulo para el diagnóstico de fallos mecánicos y otro para evaluar el consumo energético del motor. Ambas funcionalidades han sido desarrolladas por el equipo de expertos de WEG y validadas en los laboratorios de la empresa.

Estos avanzados algoritmos de análisis observan y aprenden los patrones y desviaciones de funcionamiento del motor eléctrico monitorizado, generando indicadores de fallo por desequilibrio, desalineación, rodadura (fallo avanzado) y vibración externa. Este tipo de información es muy útil para el personal de operación y mantenimiento, ya que ayuda a la toma de decisiones, acelera el proceso de reparación y minimiza el tiempo de inactividad no programado. Para utilizar la capa de Specialist, los activos respectivos deben tener una suscripción activa a WEG Motion Fleet Management. Ambas suscripciones son anuales y por activo.

Módulo Exchange

El módulo Exchange permite al cliente integrar la información recogida y presente en WEG Motion Fleet Management en su propio sistema de gestión y/o plataformas. A través de solicitudes de datos periódicas y automáticas del tipo Web Service REST, los datos de WEG Motion Fleet Management se envían al sistema del cliente o a terceros. Para utilizar la capa de Exchange, es necesario que los activos respectivos tengan una suscripción activa a la capa de Management. Las suscripciones de Exchange son anuales y por paquete de datos.